Best Random Orbital Sander Reviews 2019
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Being a woodworker, you cannot stay away from a random orbital sander, can you? That’s why you are here as you are considering to buy one.
This is smart thinking, but you must know that before buying a random orbital sander, it is paramount to review a number of factors.
With the same thought in mind, we have created this page wherein you will find the best random orbital sanders and features that you need to on them. Before we start let us discuss some basics.
What is a random orbital sander & Why it’s used?
A random orbital sander is a handheld tool in which an abrasive coated pad moves in a random orbit action for sanding tasks. Meaning, the sanding head, and disk have variable rotations.
Due to such movement, it does not leave any swirl mark and is insensitive to the direction of the wood grain. Some random orbital sanders come with dust collection port wherein you can connect the dust bag, canister or an external vacuum.
Random orbital sander use sandpapers disks that are attached using hook and loop system or pressure sensitive adhesives. It is mainly used for stock removal and extra smooth sanding. It is also perfect to sand two wood pieces that are going to fastened at right angles.
Difference between an orbital sander and a random orbital sander
The name sounds similar and they are also used for each other interchangeably, but there are significant differences between an orbital sander and a random orbital sander.
- Orbital sander’s head only moves in a rapid circular motion but random orbital sanders oscillate as it spins creating fewer swirls.
- You have to use orbital sanders in the direction of wood grains while the random ones have no concern for grain direction.
- Orbital sanders are useful where you do not need heavy sanding or you just have to prepare a wooden surface for sealing or painting. On the other hand, random orbital sanders are used for decent stock removal and big jobs like refinishing wood materials or floor and even while sanding cabinets and shelves.
Top 10 Random Orbital Sander
|Bosch Random Orbit 5 inch Sander||2.5-Amp||3.5 lbs|
|DEWALT D26453K Random Orbit Kit||3.0 Amp||3.5 lbs|
|BLACK+DECKER BDERO100 Random Orbit||5.0 Amp||3 lbs|
|Bosch 120-V 6-Inch Random Orbit||3.3-amp||7.12 lbs|
|Makita XOB01Z 18V LXT Lithium-Ion Sander||5.0 Amp||2.9 lbs|
|Ingersoll-Rand 328B Heavy Duty Air||-||2.48 lbs|
|DEWALT DWE6423K Variable Speed Sander||3.0 Amp||4 lbs|
|Makita BO5041K 5-Inch Sander Kit||3.0 Amp||3.09 lbs|
|DEWALT DWE6421K Sander Kit||3.0 Amp||4 lbs|
|PORTER-CABLE 382 Sander||3.0 Amp||3.6 lbs|
We have collected the following random orbital sanders that have the best features and can meet your needs for best results.
1. Bosch Random Orbit 5-inch Sander/Polisher ROS20VSC
Powerful, durable, easy to use and compact, these are the features why Bosch ROS20VSC is reigning this list of best random orbital sanders. It is even inexpensive. Means, it has all the qualities to be the best ROS.
Motor: A 2.5-amp motor power the ROS to run at 7,500 to 12,000 orbits per minute. It runs smooth and fast enough to complete the jobs in a short time.
Dust collection: Even if you do not have an external vacuum for dust collection, you do not have to worry ROS20VSC as ROS20VSC has an effective dust canister. It also has a ½ diameter micro-filter system to filter even the finest dust particles that you will not find in most of the other ROS. But, if you want it to settle with the shop vacuum, the canister is easily detachable to connect the adapter, which comes included with the sander.
Disc size: Its 5-inch disk gives a swirl free finish to the work surface. It has a hook-and-loop system that allows you to easily attach sandpaper pad on the unit like Velcro.
User-friendly: Whether you are a professional or a DIY home user, just switch it on, run it over the surface that requires sanding and the whole thing is smoothened. As easy as it sounds.
- Powerful and affordable
- Adapter for external vacuum included
- Variable speed
- Comes with an only one-year warranty
2. DEWALT D26453K Random Orbit Sander Kit
Built to last for a lifetime, Dewalt D26453K is one of the most user-friendly ROS. At 3.5 pounds this sanding machine is lightweight and is really easy to use for overhead sanding jobs without much strain on hand or shoulders.
Motor: If you have lots of sanding jobs on the list, pick the powerful D26453K with a 3.0-amp motor. It has an electronic variable speed control between 7,000-12,000 OPM that you can adjust depending on the materials for a smooth finish.
Dust collection: It has a high capacity dust bag that works efficiently to provide maximum dust collection. The sander also has an inbuilt adapter to use it with an external vacuum.
Durability: The robust DeWalt model has dust sealed switch to keep it protected from dust ingestion and offer extended life. In addition, it has 100 percent dust protected ball bearing construction for long life.
Easy to control: The sanding machine is really easy to use, its variable speed control works smoothly and you will not feel any gouging during the start up or shut down. Anti-slip textured top provides extra comfort and body grip gives you complete control over the ROS.
Warranty: Three-year warranty and one-year service contract are there, but the ninety days’ money back guarantee is attractive.
- Variable speed control
- Ergonomic design for comfortable grip
- Efficient dust collection
- We talked to several users and more than 91 percent users are satisfied, recommended the machine and none of them complained about performance or any of its features.
3. BLACK+DECKER BDERO100
Homeowners always think twice before buying a low-cost sanding tool thinking about more of loss than gain. This cannot be the case with BLACK+DECKER BDERO100, which excels both in performance and economy while doing light household works. Let us find out how.
Motor: This is a 2 amp sanding tool that runs at 12, 000 OPM. This power and speed are enough for light infrequent tasks. You do not have the variable speed control, but you can use different grits in this case. As it is cost effective and spending too much for a household sander is not reasonable, you can make some compromise.
Dust collection: Because of the small capacity its dust collector is efficient only for simple tasks. Due to a twist lock mechanism, you can easily remove the dust collector for cleaning or to connect an external vacuum.
User-friendly: Easy handling because of the rubberized grips. There are anti-skid marks to stop slipping it from your hands. The soft rubber material absorbs most of its vibration. At 3.2 pounds, it is lightweight and can be used for long hours. Its small dimensions of 7 x 5 x 5 fit easily into the hands. Its hook and loop system gives you easy removal of sandpaper. It has a long 6.5 feet electrical cable for better extension.
Inside the box, you will find one sandpaper and a dust canister. As you see there are not many accessories included, but only the ones enough to work on one task.
- Decent for household tasks
- Gives smooth and polished finish
- Hook and loop system
- Lacks variable speed control
- Small dust canister
4. Bosch ROS65VC-6 120-V 6-Inch Random Orbit Sander
If you are a regular worker than we don’t think you will mind spending some extra bucks on Bosch ROS65VC-6. It has the power, versatility and all other features to exist in the top five.
Motor: It has a 3.3-amp motor and variable speed control between 5,500 to 12,000 orbits per minute.
Dust collection: ROS65VC-6 includes a small dust canister with a screw off cap and microfilter good for smallest dust particles. You can easily remove the canister to connect a vacuum hose.
Easy to use: The sander has an aluminum housing but still, weight remains at 5.3 pounds. So, it is easy to control and use. It also has a trigger lock so that you do not have to keep the sanding option pressed constantly. Even the vibration is low because of Bosch’s Vibration Control suspension system.
Comfortable grip: The sander has two handles for better handling options. The rear handle gives multiple holding options while the front handle is also removable for tight areas.
Fewer swirls marks: The sander comes integrated with the pad-dampening braking system to minimize swirl marks. Apart from that, its microcellular backing pad gives extra smooth and fine finishing to the surface, even the curved ones. It has the hook and looks mechanism for easy removal of sandpapers.
- Powerful motor and variable speed control
- Laves fewer swirls
- Some of the users felt that weight is high and some other also expected a carry case at this price. These are a couple of disadvantages we came to know after talking to the users of ROS65VC-6.
5. Makita XOB01Z 18V LXT Lithium-Ion Cordless 5″” Sander
Getting bored of using wired sanders? Let us talk about a cordless sander that gives you the freedom to use it anywhere without worrying about a nearby power outlet – Makita XOB01Z. It has an 18V lithium-ion battery that power it for three variable speeds – 7,000, 9,500 or 11,000 orbits per minute. Size of the disc is 5 inches that support hook and loop system for easy removal of sandpapers.
Easy to use: You have a one-touch variable speed control for a variety of tasks and an ergonomic handle. At 3.6 weight with the battery, it will never go out of control. The battery is placed just behind the handle, so you can hold it either from the top or front.
Durability: For extra longevity, the power switch and ball bearings are dust sealed. A dust bag is also included for dust collection.
Swirl free: Its 1/8 inch sanding disc works smoothly on the surface leaving less or no swirls at all.
Power management: STAR protection computer controls integrated into the tool allows its battery to communicate with the motor in real-time and maintain the workload. It also monitors the battery temperature and shuts down the device in case of overheating.
Fast charging: The powerful battery is more than enough for up to 40 minutes depending on the speed. At maximum speed, it runs for 20 minutes. With rapid charge technology, the sander charges up to thirty percent faster.
- Variable speed control
- Powerful battery
- Battery and charger are purchased separately
- Some of the users complained about its weight
6. Ingersoll-Rand 328B Heavy Duty Air Sander
Ingersoll has a habit of producing quality tools and one of the best sanding solutions. This sander has a disc size of 8 inches, which is fairly large than the average sized 5to 6 inches’ sanders. Being large, Ingersoll-Rand 328B also works quickly on large surfaces. It comes with a one-year warranty including parts and service.
Motor: With a 1.5-amp motor, you can perform all the household tasks without much trouble.
Swirl free: You can remove heavy stock from any kind of surface and get a swirl free finish. You also get the best precision at reduced vibration, even for sophisticated works.
Durability: The metal construction is built to last and the power switch is also dust sealed for extra durability
Lightweight: 4.7 pound is the least weight we can expect from a metal built ROS, but 328B weighs the same and that is why it is easy to use and control. Apart from the weight, its detailed handle also helps you to work comfortably plus the lever clutch takes away all the unnecessary vibration.
- Sturdy construction
- Enhanced performance with less vibration
- Not suitable for tight places
7. DEWALT DWE6423K Variable Speed Sander
Performance is the one thing that you can always expect from DeWalt power tools. DeWalt DWE6423K falls in the same category as it comes with a 3 amp and runs between 8,000 to 12,000 orbits per minute. Variable speed control feature adds to its versatility as you can change the OPM depending on the sanding material.
Disc size: The ROS comes with a 5-inch disc that gives you the desired sanding results. It also supports the hook and loops system for easy removal of sandpapers.
Dust collection: The dust bag does the job well, but it has a non-standard dust ejection port that is not compatible with third party external vacuum hose. Its dust pot is only compatible with DWV010 or DWV012 dust collectors. You have to purchase a Universal Quick Connector if you need to connect any other vacuum dust collectors.
User-friendly: Even working at decent power, the tool gives you a vibration free sanding experience. Low profile built and rubber grip adds to its usability as well as comfort. The dust bag is also one hand lockable. Apart from power and performance, you are also getting complete comfort while working.
Durability: DWE6423K is built to last for a lifetime. It also has an improved dust sealed switch for extra longevity.
Warranty: DWE6423K is covered under three-year warranty that includes one-year free service and ninety days’ money back guarantee. No brand can offer better warranty features than DeWalt.
- Powerful and durable
- Hood and look system
- Non-standard dust port
- Vacuum adapter is not included
8. Makita BO5041K 5-Inch Random Orbit Sander Kit
This is a high-class sanding machine from Makita. Whether it is the performance, functionality or design, it excels in every department. One of the quality features is its 3-amp motor running at 4,000 and 12,000 OPM.
Swirl free: One of the most important features is it 1/8-inch orbital action, which leaves no swirls and gives a smooth finish to the materials.
Dust collection: Included bag for dust collection showcases its build quality and does well. It has the external vacuum adapter already included.
User-friendly: Variable speed control gives precise results on a variety of materials. It also has a two finger trigger switch with locking mode. A removable front handle allows you to choose from either two-handed or one-handed operation. After removing the front handle, you can easily access the tight or parallel places. Rubberized grip covering the handles gives you a comfortable hold as well.
Durability: The body looks solid and durable. To protect the ROS from any damage while traveling, it also comes included with a sturdy hard case.
Looking at its features and performance we could have easily included this ROS in the top five, but just because of the warranty we are rating it lower in the order. It only comes with a warranty of one year. Looking at its price, it should have a couple of years more.
- Powerful motor enclosed in a durable body
- Comfortable grip
- Variable speed control
- Tough carry case
- Built-in external vacuum adapter
- Short warranty period
9. DEWALT DWE6421K Random Orbit Sander Kit
The sanding machine from DeWalt is ideal for a variety of materials and leaves a smooth finish. It is a vibration feel tool and has a comfortable grip. So, you will not face any trouble even while working for some extra hours.
Motor: The ROS comes with a 3 amp motor the delivers 12000 OPM through its 5-inch pad. You can use the sanding tool for paint removal, varnish the material or just to shine the wood piece. Apart from wood, it will give you perfect results on metal and plastic as well.
Dust collection: It has a dust bag that you can remove without using your other hand. The dust port only works with DWV010 and DWV012 dust collectors. For any third 1-1/4-inch party vacuum or dust boxes, you have to purchase DWV9000 universal connector.
User-friendly: It already has an ergonomic design, but that is also covered with rubber to reduce the vibrations. At 2.9 pounds, it is comparatively lightweight as well. Even on large projects, you can control it and use it easily.
- Hook and loop system
- Ergonomic grip
- Lacks the dust adapter
10. PORTER-CABLE 382 5-Inch Random Orbit Sander
Another inexpensive and robust ROS from Porter Cable. It comes with a 2-amp motor and three-year warranty including one year of free service and ninety days’ price refund guarantee. At this price, it gives a competitive deal. Remember, it has a comparatively weak motor, so it will be good only for household sanding tasks. Do not expect much.
Dust collection: Dust bag works fine, could have been better, as fills quickly. For the external vacuum, you have to purchase a generic adapter.
User-friendly: Ergonomic body and silent motor give you a vibration free grip. The compact size of 5 inches and 3 pounds’ weight gives you complete control and accessibility to tight places.
Speed and Durability: Built of the ROS is durable and has a fixed RPM of 12, 000. Lack of variable speed control can be a problem with a variety of materials, but you can change the sandpaper grits to manage a few things. Even the constant RPM provided by the ROS will work well with most of the wood pieces.
Swirl free: The ROS comes embedded with Controlled Finishing System, which promises fewer swirls and smooth finish.
- Inexpensive and durable
- Low power
- Poor dust collection
To get the desired sanding results, you must check all required features before making the purchase. Buying an inappropriate tool will result in wastage of time and money. So, we will go through a few considerable features before you purchase any sanding machine.
ROS comes within a power range of 2 to 6 amp. Depending on the requirement, you can select the motor. If you are only involved in minor household tasks, then you can choose any sander that has a 2-amp motor. For household and some professional works, sander with a motor of 3 amp or more will be better.
- Variable speed control
Most of the homeowners avoid the important feature of speed control. Variable speed gives you the facility to change the RPM for fine finishes and increase it for better stock removal. You can apparently get the same result by changing the grit, but why go the long way, if we have an alternate. So choose a tool that variable speed control.
- Dust collection
ROS create lots of wood particles that may get into your respiratory system to create health troubles. It will also need you to clean the complete workshop time and again. Choosing a tool with dust bag may solve such issues. You should always look for a sander with dust bag or dust port that you can use with external debris collectors.
- Power source.
There are two power options available to choose from – electrically powered or battery operated. While battery based sanders are powerful enough nowadays but you cannot run it for more than 40 minutes on a single charge. On the other hand, electrical sanders are comparatively more powerful, but you need a nearby power outlet.
- Disc or base plate size
A base plate is a disc where you can attach the sandpaper for sanding. Any sander less than 5-inch disc size is only meant for finishing. Anything above than that is considered for sanding.
The second thing to check the attaching system of sandpaper on sanding disc. Most of the sanders on this list have a hook and loop system, which is reliable and is easy to use. Last, but not the last thing is to check on the base plate – holes. Holes on the sanding disc helps the dust canister to suck the wood debris. It keeps the working area clean.
Foam on the disc pad will need replacement after some time. Make sure that the sanding disc is replaceable so that you can easily replace the sanding disc instead of the complete sander.
If you are investing an amount on any machine, expect it to be with you for some years. Check its built and warranty. Look for a dust seal on the switch, ball bearings, and electronic housings.
- Multi grips
Some sanders come with two grip handles while some of them have only one handle. Two handles give you better control but compromise the accessibility of the tool. One handle allows you to reach the right places, but you have less control over it. So, choose a sander that comes two handles, but one of them should be removable.
Differences: Random orbital sander vs sheet sander vs palm sander
Let us start with the sheet sander or an orbital sander. Orbital sanders are sold as sheet sanders as they accept standard 9×11-inch sandpaper. Two clamps on either side hold the sandpaper to the pad. Its head moves in a circular motion to sand any surface.
Movement of ROS head differs as they oscillate as well move in orbits. As the pad vibrates and spins at the same time, you can use it for finishing as well as stock removal. Due to the random movement, it also leaves less or no swirls as compared to other counterparts.
Palm sanders are detailed sanders that are used on sand small places, especially corners, edges and furniture with wooden designs on it. It can have any one of the orbital or random orbital movement.
Most of the times you will find that a sheet or orbital sander has a square disc pad while ROS has round and palm can come into two designs – circular or angular.
Both orbital sanders and ROS are lightweight, but the palm sanders are the lightest.
- Working speed
Sheet sanders are not made for quick works as they remove layer after layer and will consume more sandpaper. On the other hand, ROS works comparatively faster and is good for heavy stock removal. A palm sander is also not built for heavy sanding or stock removal. It is ideal only for finishing and light smoothing.
Sheet sanders are used only for wood sanding, rounding sharp edges, removing hardened wood putty and cleaning old paint coatings. You can use ROS for smooth sanding, but it is also used for heavy stock removal.
Palm sanders are the smallest, as they are built for finishing. Sanding hidden corners, furniture joints, and tight places are the areas where palm sanders can perform better than any other sanding machine.
Orbital sander tips & tricks
ROS is one of the first tools that you want to have if there is any woodworking project around. It has all the features that you need for smooth sanding or finishing. But, you should know how to make the maximum benefits from the tool. So a little detail about the same will be good.
Before you start any woodwork, think about the safety first. Sawdust is created while sanding that is unhealthy, so always wear a face mask and glass while working.
- Start up and shut down
Power on the sander and let it spin for a few seconds before making any contact with the material. Once you are done, lift the ROS above the working surface before you switch it off.
- Slow down
If you are habitual of using a belt sander, then you will move ROS fast on the surface. But, that is not the right way as random orbital sanders are slow. You have to show some patient here and move it slowly to get the best finish.
- Use the right sandpaper
On the sandpaper packets, you will see a number that is anywhere between 80 to 220. These are grits. Lower grits mean the sandpaper is coarse and will remove more material, but will leave the surface rough. Higher grits mean, the sender will be able to remove fewer layers but results will be smooth. Always keep sandpapers of a variety of grits while sanding. So that you can get the look that you want from wooden materials.
- Do not apply extra pressure
Applying extra force is not required while sanding any surface. The weight of the tool and your hand is more than enough to get the job done. Pressing the tool may put extra stress on the surface and machine that can damage any one of them or both.
- Do not tilt
If you see any sold burn mark or stain on the wooden surface, do not try to angle the sander on that expecting fast removal. ROS are built to use on a plane surface always, so avoid any unusual movement. Pass the sander once again over the area that seems uncleaned or stained.
We learned that ROS20VSC and D26453K are the two best random orbital sanders that are not only powerful but are also comfortable and good in terms of dust collection. Apart from these two, we have included the best of the ROS that is both performers and money savers.
With this guide, you will not need to investigate much about the features that you need to check before buying a ROS. Look for the sander that suits your requirements, match the features and start working.